Background

ProFluxx GmbH is a privately owned design engineering company that specialises in electrical machines.

We are located in Ingolstadt, a town in the South German state of Bavaria. Our primary focus is synchronous machines in the range of 20kW to 20MW. We however also support other machine types like asynchronous machines, reluctance motors and other elements of rotating machines like rotor dynamics.

The core of our business is centered on productive partnerships with our customers. ProFluxx is able to lend expertise in state of the art development of new machines and optimisation of pre-existing designs. The scope of our involvement typically includes support from concept generation, design for manufacturing, prototype development and production release. Through modular design we carefully tailor an approach for both low and high volume products which match the end-user application design requirements while ensuring that the customers’ product quality and cost needs are fulfilled.

Using our experience with combustion engine manufacturers, it is ensured that the resultant products are in line with market demands for robustness e.g. for Grid Code compatibility.

With the implementation of thorough flow and thermal studies, we fulfill not only average temperature rise requirements but also ensure that hotspots are within acceptable bands.

ProFluxx is capable of developing products with market-leading efficiency at acceptable cost levels.

Applications and Experience

The design team consists of specialists with backgrounds in design and manufacturing, who bring valuable experience in alternators for applications such as:

  • Power Plants
  • Marine
  • Offshore
  • Hydro Power
  • Test Cell
  • Rail

This enables us to address a broad scope of requirements where the following are concerned:

  • System Integration Experience
  • Grid Code Compatibility
  • Computer Modelling and Simulation
  • Superior Efficiency Design
  • Unstable and volatile grid applications
  • Vibration Resistance
  • Advanced Cooling Design
  • Peak-load optimisation
  • Marine classifications ( DNV, LROS, ... )

Engineering

Engineering

Every customer presents a unique challenge. We work to ensure that the solution we provide is optimal within the scope. The spectrum of services we offer include:

Electromagnetic

  • Magnetic circuit calculations
  • EM design FEA
  • Target Reactances, Flux Densities and Current Densities
  • Efficiencies
  • Overload capabilities
  • Power Density

Mechanical Design

  • 3D modelling
  • Rotordynamics
  • Mechanical FEA
  • Manufacturing Drawings
  • Robust Design (Vibration proved design)
  • Dimensioning and Material Specifications

Thermal Design

  • Airflow CFD Analysis and Thermal Design
  • Hotspot minimisation
  • Fan Design

Optimisation

  • Modular concepts
  • Optimisation of product costs
  • Design Upgrade of existing alternators (e.g. Grid Code Compliance)
  • Product Manufacturing Process Optimisation
  • Power Density increase
  • Efficiency Optimisation
  • Integrated Product Design
  • Design for special applications
  • Optimisation of insulation system

Services

Validation and Test Planning (DVP&R)

  • Mechanical design
  • Electro magnetic design
  • Thermal design

Other Experiences

  • Design For Six Sigma
  • Risk analysis (e.g. DFMEA, 9 Box Risk Assessments)
  • Root Cause Analysis (RCA)
  • System Integration
  • Product Training
  • Customer Spec. Review
  • Part cost optimisation
  • Design Maintenance in aftersales support
  • Supervision & Expediting
  • Test cell expertise

Careers

To apply for permanent and contract positions in electromagnetic design, mechanical design and thermal design please refer to our contacts section.

Applications for internships, masters and bachelor thesis are also welcome.

Contact

ProFluxx GmbH

Paradeplatz 5 ½
85049 Ingolstadt

Germany

Phone: +49 (0) 841 / 121 392 50
Mobile: +49 (0) 176 / 2136 7538
E-Mail: info@profluxx.com

Directions on Google Maps

Kontaktdaten ProFluxx GmbH

Contact persons

Managing Director ProFluxx GmbH

Dr. Andreas Biebighäuser (vCard)
Managing Director

Dominic Arulsamy, MSc (vCard)
Managing Director

Imprint

ProFluxx GmbH

Head Office:
Paradeplatz 5 ½
85049 Ingolstadt
Germany

Contact:
+49 (0) 841 / 121 392 50
+49 (0) 176 / 2136 7538

info@profluxx.com

Managing Directors:
Dr. Andreas Biebighäuser, Dominic Arulsamy

VAT Identification Number:
DE 300000416

District Court Ingolstadt, HRB 7454

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